HVSC1P80FV116 1-Pos High Voltage Connector | 16mm² Shielded EV Header

gd-admin — Wed, 18 Mar 2026 06:57:13 +0000

Shop HVSC1P80FV116. A 1-position 90-degree high voltage sealed connector optimized for 16mm² shielded cables. Features 1000V rating, IP67 sealing, and 360° EMI protection for EV/HEV systems.

Data Overview

Attribute Category	Technical Specification
Manufacturer Part No.	HVSC1P80FV116
Number of Poles	1 Pin
Operating Voltage	1000V DC / 660V AC
Current Rating	80A (at 16mm² wire size)
Withstand Voltage	3000V AC (1 minute)
Insulation Resistance	≥ 500 MΩ
Applicable Wire Size	16mm² Shielded Cable
Shielding Range	360° Shielding Shell
Mating Force	≤ 100N
Housing Material	High-Temp PA66 + Glass Fiber
Terminal Surface	Silver Plating (High Conductivity)
Operating Temp	-40°C to +125°C

Product Details

Engineering Features	Technical Advantages	Customer Benefits
Precision 16mm² Seal Fitting	Specifically sized gland and O-ring system for 16mm² shielded cables (116 suffix).	Guaranteed Waterproofing: Eliminates the risk of moisture ingress caused by “loose-fit” seals, ensuring long-term system integrity in chassis-mounted EV environments.
Compact 90° Elbow Profile	Reduces the required clearance height above the panel by over 40% compared to straight versions.	Extreme Space Efficiency: Allows engineers to design slimmer battery packs and compact PDU enclosures, maximizing the vehicle’s internal usable space.
Integrated Shielding Sleeve	Provides a continuous 360° low-impedance path for electromagnetic noise suppression.	Reliable EMC Performance: Prevents high-power switching noise from interfering with sensitive CAN bus signals, ensuring zero-fault communication for the vehicle control unit (VCU).
CPA (Connector Position Assurance)	Features a secondary locking mechanism to confirm full mating engagement.	Fail-Safe Operation: Prevents accidental disconnection due to high-frequency vibration or mechanical shock, significantly reducing warranty claims and road-side failures.

Our advantage

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Automobile, electromechanical, industrial, communication, etc.

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● Original genuine guarantee
Support professional consultation

● After-sales problems
Ensure that the imported original products are genuine. If there is a quality problem, it will be solved within one month of receiving the goods.

Q1: Can I use 25mm² cable with the HVSC1P80FV116 housing?

A: No, the HVSC1P80FV116 is specifically optimized for 16mm² shielded cable. Using a larger wire will prevent the cable gland from sealing correctly and may damage the internal shielding sleeve. For 25mm² wires, please select the HVSC1P80FV125 version.

Q2: How does the “116” suffix differentiate this model?

A: In the HVSC series, the “116” suffix indicates that the internal terminal size, shielding rings, and cable seals are all engineered to match a 16mm² cross-section high-voltage cable, ensuring perfect EMI contact and IP67 waterproof rating.

Q3: Is the terminal silver-plated or tin-plated?

A: The HVSC1P80FV116 uses High-Conductivity Silver-Plated Copper terminals. Silver plating is essential for high-voltage automotive applications to minimize contact resistance and prevent overheating during continuous 80A+ current transmission.

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