Amphenol PCD HVSL362062B116I 2-Pole HV Plug with HVIL | 6 AWG

gd-admin — Thu, 26 Mar 2026 11:10:38 +0000

Shop Amphenol PCD HVSL362062B116I. A high-performance 2-pole sealed plug connector with integrated HVIL from the Excel|mate series. Designed for 6 AWG discrete wire with gold-plated female sockets and robust latch lock. Ideal for safe high-voltage power in EVs and industrial machinery.

Data Overview

Attribute Category	Technical Specification
Brand	Amphenol PCD Shenzhen
Part Number	HVSL362062B116I
Connector Series	Excel
Connector Type	Environment Environmentally Sealed Plug (Cable End)
Number of Positions	2 Power Poles
Secondary Function	Integrated High Voltage Interlock Loop (HVIL)
Contact Gender	Female Socket
Contact Plating	Gold Plated (Over Nickel)
Compatible Wire Gauge	6 AWG Discrete Wire
Termination Style	Crimp
Locking Type	Primary Latch Lock (with HVIL)
Color	Orange (HV Power Identification)
IP Rating (Sealed)	Typically IP67 (Mated)
Rated Voltage (Typical)	Up to 1000V DC
Current Rating (Approx.)	Typically ~120A (Dependent on Wire/Contact)
Operating Temp (Max)	Typically -40°C to +125°C

Product Details

Features & Technology	Engineering Advantages	Strategic Benefits
Integrated HVIL (High Voltage Interlock Loop)	Incorporates a secondary circuit loop that monitors the mating state of the connector.	Critical Operator Safety Measure: Specifically breaks the low-voltage interlock signal circuit before the main power contacts are disconnected when uncoupling under load. This prevents hazardous arcing and protects personnel from electric shock.
High-Current 6 AWG Contact System	Features robust female socket contacts sized for substantial 6 AWG power conductors.	Efficient High-Power Transfer: Designed to handle continuous heavy-current loads (typically ~120A) necessary for EV battery connections or industrial power modules, ensuring minimal power loss.
Gold-Plated Contact Interface	Optimizes the female contacts with ultra-low contact resistance and superior conductivity.	Drastic Reduction in Heat Generation: Minimizes resistive heating at the connection point, extending the long-term reliability of both the connector and wire insulation in high-thermal-cycle applications.
Rugged Latch Locking & Environment Sealed	Utilizes a positive latch lock for secure mating and high-performance environmental seals.	Anti-Vibration & Extreme Durability: Guarantees connection integrity under intense vehicle vibrations and prevents moisture, dust, and corrosive automotive fluids from entering, extending vehicle service life in harsh environments (underbody/engine bay).

Our advantage

● Brand supply diversification,
Convenient one-stop shopping

● Covers a wide range of fields
Automobile, electromechanical, industrial, communication, etc.

● Complete information, fast delivery
Reduce intermediate links

● Good after-sales service
Quick response, professional reply

● Original genuine guarantee
Support professional consultation

● After-sales problems
Ensure that the imported original products are genuine. If there is a quality problem, it will be solved within one month of receiving the goods.

Q1: What is the purpose of the gold-plated female sockets?

A: This specific plug is defined by its use of Gold-Plated Female Sockets. Gold offers the lowest contact resistance, significantly reducing localized heating when the HVSL362062B116I carries its typical high-current loads (~120A). This lessens power loss and prevents long-term thermal fatigue on the female contacts and mating pins.

Q2: How does the HVIL (High Voltage Interlock) function on this connector?

A: The HVSL362062B116I features an Integrated High Voltage Interlock Loop (HVIL). This is a critical safety system. If the connector is accidentally disconnected while the main circuit is live, the HVIL loop is broken before the main power contacts are fully uncoupled. This signals the vehicle control unit to cut the power, preventing a dangerous high-voltage arc from forming.

Q3: Can I crimp 8 AWG wire with this 6 AWG-rated HVSL362 plug?

A: No, the contacts provided for the HVSL362062B116I are specifically sized for 6 AWG Discrete Wire. Crimping 8 AWG wire will create an insecure mechanical connection with high resistive losses, leading to excessive heat and potential power failure under high-current loads. You must use the correct part numbers for 8 AWG wire.

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