HVSC1P80FV116 1-Pos High Voltage Connector | 16mm² Shielded EV Header
Short Description:
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Product Series: HVSC (High Voltage Sealed Connector)
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Full Model: HVSC1P80FV116
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Cable Compatibility: Optimized for 16mm² Shielded High-Voltage Cable
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Rated Voltage: 1000V DC
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Rated Current: Approx. 80A – 120A (Based on 16mm² wire)
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Configuration: 1-Position, 90-Degree Right Angle
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Ingress Protection: IP67, IP68, IPK9K (Mated)
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Shielding: 360° EMI/RFI Full Coverage
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Safety Standards: UL 94V-0 Flammability, Orange Safety Housing
Product Detail
Product Tags
Shop HVSC1P80FV116. A 1-position 90-degree high voltage sealed connector optimized for 16mm² shielded cables. Features 1000V rating, IP67 sealing, and 360° EMI protection for EV/HEV systems.
Data Overview
| Attribute Category | Technical Specification |
| Manufacturer Part No. | HVSC1P80FV116 |
| Number of Poles | 1 Pin |
| Operating Voltage | 1000V DC / 660V AC |
| Current Rating | 80A (at 16mm² wire size) |
| Withstand Voltage | 3000V AC (1 minute) |
| Insulation Resistance | ≥ 500 MΩ |
| Applicable Wire Size | 16mm² Shielded Cable |
| Shielding Range | 360° Shielding Shell |
| Mating Force | ≤ 100N |
| Housing Material | High-Temp PA66 + Glass Fiber |
| Terminal Surface | Silver Plating (High Conductivity) |
| Operating Temp | -40°C to +125°C |
Product Details
| Engineering Features | Technical Advantages | Customer Benefits |
| Precision 16mm² Seal Fitting | Specifically sized gland and O-ring system for 16mm² shielded cables (116 suffix). | Guaranteed Waterproofing: Eliminates the risk of moisture ingress caused by “loose-fit” seals, ensuring long-term system integrity in chassis-mounted EV environments. |
| Compact 90° Elbow Profile | Reduces the required clearance height above the panel by over 40% compared to straight versions. | Extreme Space Efficiency: Allows engineers to design slimmer battery packs and compact PDU enclosures, maximizing the vehicle’s internal usable space. |
| Integrated Shielding Sleeve | Provides a continuous 360° low-impedance path for electromagnetic noise suppression. | Reliable EMC Performance: Prevents high-power switching noise from interfering with sensitive CAN bus signals, ensuring zero-fault communication for the vehicle control unit (VCU). |
| CPA (Connector Position Assurance) | Features a secondary locking mechanism to confirm full mating engagement. | Fail-Safe Operation: Prevents accidental disconnection due to high-frequency vibration or mechanical shock, significantly reducing warranty claims and road-side failures. |
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● After-sales problems
Ensure that the imported original products are genuine. If there is a quality problem, it will be solved within one month of receiving the goods.
Q1: Can I use 25mm² cable with the HVSC1P80FV116 housing?
A: No, the HVSC1P80FV116 is specifically optimized for 16mm² shielded cable. Using a larger wire will prevent the cable gland from sealing correctly and may damage the internal shielding sleeve. For 25mm² wires, please select the HVSC1P80FV125 version.
Q2: How does the “116” suffix differentiate this model?
A: In the HVSC series, the “116” suffix indicates that the internal terminal size, shielding rings, and cable seals are all engineered to match a 16mm² cross-section high-voltage cable, ensuring perfect EMI contact and IP67 waterproof rating.
Q3: Is the terminal silver-plated or tin-plated?
A: The HVSC1P80FV116 uses High-Conductivity Silver-Plated Copper terminals. Silver plating is essential for high-voltage automotive applications to minimize contact resistance and prevent overheating during continuous 80A+ current transmission.












