HVSC1P80FV116 1-Pos High Voltage Connector | 16mm² Shielded EV Header

Short Description:

  • Product Series: HVSC (High Voltage Sealed Connector)

  • Full Model: HVSC1P80FV116

  • Cable Compatibility: Optimized for 16mm² Shielded High-Voltage Cable

  • Rated Voltage: 1000V DC

  • Rated Current: Approx. 80A – 120A (Based on 16mm² wire)

  • Configuration: 1-Position, 90-Degree Right Angle

  • Ingress Protection: IP67, IP68, IPK9K (Mated)

  • Shielding: 360° EMI/RFI Full Coverage

  • Safety Standards: UL 94V-0 Flammability, Orange Safety Housing


Product Detail

Product Tags

Shop HVSC1P80FV116. A 1-position 90-degree high voltage sealed connector optimized for 16mm² shielded cables. Features 1000V rating, IP67 sealing, and 360° EMI protection for EV/HEV systems.

Data Overview

Attribute CategoryTechnical Specification
Manufacturer Part No.HVSC1P80FV116
Number of Poles1 Pin
Operating Voltage1000V DC / 660V AC
Current Rating80A (at 16mm² wire size)
Withstand Voltage3000V AC (1 minute)
Insulation Resistance≥ 500 MΩ
Applicable Wire Size16mm² Shielded Cable
Shielding Range360° Shielding Shell
Mating Force≤ 100N
Housing MaterialHigh-Temp PA66 + Glass Fiber
Terminal SurfaceSilver Plating (High Conductivity)
Operating Temp-40°C to +125°C

Product Details

Engineering FeaturesTechnical AdvantagesCustomer Benefits
Precision 16mm² Seal FittingSpecifically sized gland and O-ring system for 16mm² shielded cables (116 suffix).Guaranteed Waterproofing: Eliminates the risk of moisture ingress caused by “loose-fit” seals, ensuring long-term system integrity in chassis-mounted EV environments.
Compact 90° Elbow ProfileReduces the required clearance height above the panel by over 40% compared to straight versions.Extreme Space Efficiency: Allows engineers to design slimmer battery packs and compact PDU enclosures, maximizing the vehicle’s internal usable space.
Integrated Shielding SleeveProvides a continuous 360° low-impedance path for electromagnetic noise suppression.Reliable EMC Performance: Prevents high-power switching noise from interfering with sensitive CAN bus signals, ensuring zero-fault communication for the vehicle control unit (VCU).
CPA (Connector Position Assurance)Features a secondary locking mechanism to confirm full mating engagement.Fail-Safe Operation: Prevents accidental disconnection due to high-frequency vibration or mechanical shock, significantly reducing warranty claims and road-side failures.

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● After-sales problems
Ensure that the imported original products are genuine. If there is a quality problem, it will be solved within one month of receiving the goods.

Q1: Can I use 25mm² cable with the HVSC1P80FV116 housing?

A: No, the HVSC1P80FV116 is specifically optimized for 16mm² shielded cable. Using a larger wire will prevent the cable gland from sealing correctly and may damage the internal shielding sleeve. For 25mm² wires, please select the HVSC1P80FV125 version.

Q2: How does the “116” suffix differentiate this model?

A: In the HVSC series, the “116” suffix indicates that the internal terminal size, shielding rings, and cable seals are all engineered to match a 16mm² cross-section high-voltage cable, ensuring perfect EMI contact and IP67 waterproof rating.

Q3: Is the terminal silver-plated or tin-plated?

A: The HVSC1P80FV116 uses High-Conductivity Silver-Plated Copper terminals. Silver plating is essential for high-voltage automotive applications to minimize contact resistance and prevent overheating during continuous 80A+ current transmission.

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