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Amphenol HVC2P63FS104 | 2-Pole 40A High Voltage EV Connector | 1000V Shielded
Short Description:
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Manufacturer: Amphenol (Excel-Mate HVC Series)
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Part Number: HVC2P63FS104
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Number of Positions: 2-Pole
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Rated Current: 40A
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Rated Voltage: 1000V DC
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Wire Size: 4.0 mm²
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Safety Feature: Integrated High Voltage Interlock (HVIL)
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Shielding: 360° EMI/RFI Shielded
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Protection Level: IP67, IP6K9K (Mated)
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Operating Temp: -55°C to +125°C
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Application: EV/HEV Power Distribution, OBC, Air Conditioning, PTC.
Product Detail
Product Tags
Shop original Amphenol HVC2P63FS104 2-pole high-voltage connectors at Suzhou Suqin. Rated for 40A/1000V with HVIL and 360° EMI shielding. IP67/IP6K9K waterproof for EV power systems.
Data Overview
| Attribute Category | Technical Specification |
| Brand | Amphenol |
| Model / PN | HVC2P63FS104 |
| Connector Type | Plug (2-Way) |
| Number of Poles | 2P |
| Operating Voltage | 1000V DC |
| Rated Current | 40A |
| Dielectric Strength | 3000V AC |
| Insulation Resistance | 1000MΩ (at 25°C) |
| Contact Resistance | < 10 mΩ |
| Operating Temperature | -55°C to +125°C |
| Ingress Protection | IP67, IP6K9K (Mated) |
| Mechanical Lifecycle | 100 Cycles |
| Primary Color | Orange (RAL 2003) |
| Compliance | RoHS Compliant |
Product Details
| Advanced HV Safety & Signal Integrity | High-Power Performance & Thermal Stability | Rugged Environmental Resilience |
| Integrated High Voltage Interlock (HVIL) | Features a dedicated secondary safety loop that monitors the connection status in real-time. | Risk Mitigation: Prevents high-voltage arcing during accidental disconnection, ensuring operator safety and protecting sensitive onboard electronics. |
| 360° Full EMI/RFI Shielding | Encased in a high-conductivity metallic shield to suppress electromagnetic interference from high-frequency switching. | Signal Purity: Protects the vehicle’s low-voltage communication systems (CAN/LIN bus) from noise, ensuring reliable autonomous and ECU logic operations. |
| Precision Cold-Pressed (Crimp) Termination | Designed for high-quality crimp connections with 4.0mm² orange high-voltage cables for low-resistance contact. | Optimal Efficiency: Minimizes voltage drop and heat buildup during sustained 40A loads, maximizing energy efficiency for EV auxiliary power systems. |
| Ergonomic Rectangular Housing (Orange) | Molded in high-visibility orange thermoplastic with a secure latching mechanism for quick and error-proof mating. | Field Serviceability: Facilitates fast assembly and clear visual identification of high-voltage circuits, meeting global automotive safety standards. |
Our advantage
● Brand supply diversification,
Convenient one-stop shopping
● Covers a wide range of fields
Automobile, electromechanical, industrial, communication, etc.
● Complete information, fast delivery
Reduce intermediate links
● Good after-sales service
Quick response, professional reply
● Original genuine guarantee
Support professional consultation
● After-sales problems
Ensure that the imported original products are genuine. If there is a quality problem, it will be solved within one month of receiving the goods.
Q1: Why is the HVC2P63FS104 colored orange?
A: In the automotive industry, Orange (RAL 2003) is the standardized color code for high-voltage components. This provides an immediate visual warning to technicians and first responders that the circuit carries potentially lethal voltage (up to 1000V DC).
Q2: What are the benefits of the IP6K9K rating for this connector?
A: The IP6K9K rating means the HVC2P63FS104 can withstand high-pressure, high-temperature steam jet cleaning. This is critical for automotive connectors mounted in the chassis or engine bay, where they are exposed to road salt, mud, and intense cleaning cycles.
Q3: Does this connector include the high-voltage interlock (HVIL) pins?
A: Yes. The HVC2P63FS104 features integrated HVIL pins. This safety mechanism ensures that the high-voltage circuit is disconnected if the plug begins to unmating, preventing electrical accidents and equipment damage.
